Glowforge Pro Settings for Acrylic (PMMA)

Recommended speed, power, and pass settings for acrylic (pmma) on the Glowforge Pro (45W CO2 laser, 10.6\u03bcm wavelength, 495\u00d7279mm work area). The Glowforge Pro is the professional version with a passthrough slot for cutting materials longer than the bed, plus higher cooling capacity for extended use.

TypeCO2
Power45W
Wavelength10.6\u03bcm
Work Area495\u00d7279mm

Glowforge Pro performance on acrylic (pmma)

The Glowforge Pro supports cutting and engraving acrylic (pmma). Recommended cut speed is 960 mm/min (~16 mm/s) across the thicknesses in the tables below. Engraving runs at up to 22800 mm/min (~380 mm/s). Its 495\u00d7279mm work area and 45W CO2 source set the practical limits for project size and material thickness.

The Glowforge Pro is a 45W CO2 laser with a 495\u00d7279mm work area. At 45W, this desktop CO2 laser cuts and engraves a wide range of non-metals with smooth, flame-polished edges. CO2 lasers excel at cutting and engraving acrylic, producing flame-polished edges that look professionally finished. Below you will find tested starting parameters for cutting and engraving acrylic (pmma) on this machine.

Safety Note: Only use cast acrylic. Extruded acrylic may produce inconsistent results. Never laser PVC-based plastics -- they release toxic chlorine gas.

Cutting Settings

ThicknessSpeed (mm/min)Power (%)PassesNotes
3mm960~16 mm/s55%1Clear and colored acrylic -- CO2 handles both

Engraving Settings

ThicknessSpeed (mm/min)Power (%)PassesNotes
22800~380 mm/s16%1
Important: These are starting reference values. Actual results vary based on material batch, focus calibration, air assist, ambient temperature, and lens condition. Always test on scrap material before running your final piece.

How to Set Up Acrylic (PMMA) on the Glowforge Pro

  1. 1Secure your acrylic (pmma) flat on the work bed using clamps, magnets, or a honeycomb pin set to prevent movement during the job.
  2. 2Set your focus distance accurately — use the auto-focus probe if your machine has one, or measure manually with the focus gauge.
  3. 3Ensure your water cooling system is running and the coolant temperature is between 15–25°C before starting the laser.
  4. 4Enable air assist if available. A steady stream of air at the cut point removes debris, reduces charring, and helps prevent flare-ups.
  5. 5Enter the speed, power, and pass count from the settings table above into LightBurn. The table lists both mm/min and mm/s — LightBurn defaults to mm/s, so use the mm/s value unless you have switched units. Use the “Cut” or “Engrave” layer settings panel.
  6. 6Run a small test cut or engrave on a scrap piece of acrylic (pmma) before committing to your final project piece. Adjust power up or down by 5–10% based on results.

What to Expect When Lasering Acrylic (PMMA)

CO2 lasers produce beautiful flame-polished edges on acrylic — the cut edges will be smooth, clear, and glass-like without any additional finishing. Engraving creates a frosted white appearance that contrasts well against colored acrylic. Expect some acrylic vapor during cutting; ventilation is important. The 45W CO2 tube produces clean cuts on most non-metals, often in a single pass. Its 10.6µm wavelength gives acrylic a flame-polished edge that diode lasers cannot match, and cuts run faster and cooler than any diode at a comparable task.

Common Mistakes to Avoid

  • Running at full power on the first attempt — always start with a test piece at the recommended settings and adjust incrementally. Going straight to maximum power risks burning through the material or causing fire.
  • Treating a CO2 laser like a diode and running slow multi-pass cuts — at 45W you can usually cut in a single faster pass, and over-slow cuts melt edges and waste tube hours.
  • Not removing the protective paper masking after cutting — leaving it on too long can cause residue that is difficult to remove. Peel it off soon after cutting.
  • Cutting acrylic that is cast vs. extruded without adjusting settings — extruded acrylic melts differently and may produce uneven edges.

Tips for Acrylic (PMMA) on Laser Machines

  • CO2 lasers produce flame-polished edges on acrylic automatically.
  • Diode lasers cannot cut clear acrylic -- use dark or opaque colors only.
  • Leave the protective paper on while cutting to prevent surface marks.
  • Reduce speed for thicker sheets to ensure a full clean cut.
  • For engraving, use high speed and moderate power to get a frosted white finish.

Frequently Asked Questions

What speed and power should I use for acrylic (pmma) on the Glowforge Pro?
For 3mm acrylic (pmma), start with 960 mm/min (~16 mm/s) at 55% power with 1 pass. Always test on scrap material first and adjust based on your specific conditions.
Can the Glowforge Pro cut acrylic (pmma)?
Yes, the Glowforge Pro can cut acrylic (pmma). For 3mm thickness, use 960 mm/min (~16 mm/s) at 55% power.
Can the Glowforge Pro engrave acrylic (pmma)?
Yes. For engraving acrylic (pmma), use 22800 mm/min (~380 mm/s) at 16% power for a single pass.

Other Materials for Glowforge Pro

Acrylic (PMMA) Settings for Other Machines

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