Thunder Laser Nova 35 80W Settings for Leather
Recommended speed, power, and pass settings for leather on the Thunder Laser Nova 35 80W (80W CO2 laser, 10.6\u03bcm wavelength, 900\u00d7600mm work area). The Thunder Laser Nova 35 80W is a professional-grade CO2 laser with a large work area, high power, and industrial build quality for production environments.
Thunder Laser Nova 35 80W performance on leather
The Thunder Laser Nova 35 80W supports cutting and engraving leather. Recommended cut speed is 2400 mm/min (~40 mm/s) across the thicknesses in the tables below. Engraving runs at up to 24000 mm/min (~400 mm/s). Its 900\u00d7600mm work area and 80W CO2 source set the practical limits for project size and material thickness.
The Thunder Laser Nova 35 80W is a 80W CO2 laser with a 900\u00d7600mm work area. At 80W, this is a production-grade CO2 laser that cuts thick non-metals quickly and sustains long jobs without strain. Only vegetable-tanned leather should be used with laser machines — chrome-tanned leather releases toxic chromium fumes when heated. Below you will find tested starting parameters for cutting and engraving leather on this machine.
Cutting Settings
| Thickness | Speed (mm/min) | Power (%) | Passes | Notes |
|---|---|---|---|---|
| 3mm | 2400~40 mm/s | 30% | 1 | — |
Engraving Settings
| Thickness | Speed (mm/min) | Power (%) | Passes | Notes |
|---|---|---|---|---|
| — | 24000~400 mm/s | 12% | 1 | — |
How to Set Up Leather on the Thunder Laser Nova 35 80W
- 1Secure your leather flat on the work bed using clamps, magnets, or a honeycomb pin set to prevent movement during the job.
- 2Set your focus distance accurately — use the auto-focus probe if your machine has one, or measure manually with the focus gauge.
- 3Ensure your water cooling system is running and the coolant temperature is between 15–25°C before starting the laser.
- 4Verify your leather is vegetable-tanned, not chrome-tanned. Chrome-tanned leather releases toxic hexavalent chromium fumes when lasered and must never be used.
- 5Enable air assist if available. A steady stream of air at the cut point removes debris, reduces charring, and helps prevent flare-ups.
- 6Enter the speed, power, and pass count from the settings table above into LightBurn. The table lists both mm/min and mm/s — LightBurn defaults to mm/s, so use the mm/s value unless you have switched units. Use the “Cut” or “Engrave” layer settings panel.
- 7Run a small test cut or engrave on a scrap piece of leather before committing to your final project piece. Adjust power up or down by 5–10% based on results.
What to Expect When Lasering Leather
Laser-engraved leather darkens in the engraved areas, creating a branded or burned appearance with a distinctive smell similar to a campfire. Cut edges will be sealed and slightly darkened. The depth and darkness of engraving depends on power — lower power produces a subtle golden tone, while higher power creates a deep dark brown. Expect a noticeable odor; good ventilation is essential. With 80W of CO2 power, this machine cuts thick acrylic, wood, and other non-metals rapidly — usually in a single pass — and holds up to high duty cycles for production runs. Edge quality stays excellent even at speed.
Common Mistakes to Avoid
- ✗Running at full power on the first attempt — always start with a test piece at the recommended settings and adjust incrementally. Going straight to maximum power risks burning through the material or causing fire.
- ✗Over-powering thin or delicate stock — at 80W it is easy to melt acrylic or scorch thin wood. Lower the power and raise the speed for fine work.
- ✗Using chrome-tanned leather instead of vegetable-tanned leather — chrome-tanned leather releases toxic hexavalent chromium fumes when heated. This is dangerous and must be avoided. Always verify the tanning method before lasering any leather.
- ✗Setting power too high when engraving leather — it is easy to burn through thin leather. Start with low power and increase gradually.
Tips for Leather on Laser Machines
- ✓Vegetable-tanned leather gives the best engraving contrast and smell.
- ✓Use low power for engraving to avoid burning through thin leather.
- ✓Dampen the surface slightly for a cleaner, darker engrave.
- ✓Air assist helps prevent flare-ups on thinner hides.
- ✓Test on a scrap piece -- leather thickness and density vary widely.
Frequently Asked Questions
What speed and power should I use for leather on the Thunder Laser Nova 35 80W?
Can the Thunder Laser Nova 35 80W cut leather?
Can the Thunder Laser Nova 35 80W engrave leather?
Other Materials for Thunder Laser Nova 35 80W
Leather Settings for Other Machines
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